Seizing the wave of elevator industry upgrading, Hoppe Power focuses on the core production capacity of permanent magnet synchronous traction machines in the elevator core drive components sector. The company has completed a comprehensive iteration and renewal of the traction machine workshop, adding two fully automated intelligent production lines. This upgrade involves restructuring the workshop's production layout, introducing high-end intelligent machining and assembly equipment in bulk, and establishing an end-to-end digital management system. It fully integrates all precision manufacturing processes for traction machines, achieving breakthroughs in production capacity expansion, precision improvement, and quality enhancement, thereby solidifying the foundation for the high-quality development of core elevator drive components.

The newly optimized precision manufacturing zone for traction machines is divided into independent operation areas for machining, stator winding, rotor assembly, whole machine integration, and finished product testing. The material flow line is optimized, and standardized positions for noise reduction, shock absorption, and dust protection are provided. It is suitable for the processing and assembly needs of high-precision iron cores, magnets, windings, and other precision components of permanent magnet synchronous traction machines, eliminating environmental variable interference and controlling the core performance of smooth operation, low noise, and long life of the whole machine from the manufacturing source.

Two new intelligent production lines are equipped with cutting-edge integrated automation equipment in the industry: fully automatic stator winding equipment, precision rotor magnetic steel pressing fixture, multi joint robot automatic assembly unit, CNC precision machining center synchronous landing, combined with automatic torque control, dynamic balance correction, and integrated workstation for whole machine painting and curing, greatly improving the dimensional accuracy of component processing and the consistency of whole machine assembly; Equipped with multiple fully automatic online performance testing and load condition durability testing production lines, covering 100% full item testing from semi-finished products to finished products, simulating strict calibration of elevator overload, start stop, high and low speed scenarios, strictly controlling key indicators such as energy consumption, vibration, braking, insulation, etc., to ensure the safe, stable, energy-saving and efficient operation of each traction machine.

The new production line deeply connects with the MES digital production management system, linking all processing, assembly, and testing equipment in the workshop, collecting, summarizing, and analyzing real-time production data throughout the entire process, visualizing and digitizing closed-loop control of iron core processing parameters, winding processes, pressing curves, equipment operating status, and personnel standardized operations, establishing an electronic file for the entire life cycle of a single traction machine, and achieving full traceability of material batches, process records, and testing data. Relying on the coordinated operation of two automated production lines, the delivery cycle from raw material processing to finished products has been significantly shortened, the production capacity has been significantly increased, and the automation has been continuously and stably mass-produced, providing more sufficient and efficient supply and delivery guarantees for domestic and foreign elevator customers.

The update and replacement of the permanent magnet synchronous traction machine workshop, as well as the landing and production of two intelligent production lines, is not only a leapfrog expansion of the production capacity of the enterprise's core driving components, but also a key strategic layout for Hepu Power to deeply cultivate elevator intelligent manufacturing and consolidate the market competitiveness of traction machine core products. Facing the future development of green and energy-saving elevators, Hepu Power will continue to deepen its innovation in permanent magnet drive technology, adhere to precision manufacturing standards, and provide high-quality core power solutions for the global elevator industry with stable, reliable, efficient, and energy-saving permanent magnet synchronous traction machine products!